What is the difference between launch mass and dry mass?

Launch mass is the satellite fully fuelled at lift-off; dry mass is the satellite without its propellant — often less than half the launch mass.

When ISRO says a satellite weighs 1,425 kg, that is usually its lift-off mass: everything, including the propellant in its tanks. The dry mass is what is left once that propellant is taken away — the structure, electronics, panels and payload.

The difference is the satellite's fuel for its whole life.

Worked example: Kalpana-1 carried 1,060 − 498 = 562 kg of propellant, about 53 percent of its launch mass. The IRNSS satellites carry 1,425 − 600 = 825 kg, about 58 percent. More than half of each satellite, at launch, was propellant.

Kalpana-1 launch mass 1,060 kg dry 498 kg propellant 562 kg propellant about 53% IRNSS launch mass 1,425 kg dry 600 kg propellant 825 kg propellant about 58%
Bars drawn to the same scale. Kalpana-1's propellant was about 53 percent of its launch mass and the IRNSS satellites' about 58 percent: more than half of each satellite, at launch, was propellant.

Indian examples

  • Kalpana-1: 1,060 kg at lift-off, 498 kg dry. More than half its launch mass was propellant.
  • IRNSS satellites: 1,425 kg at lift-off, 600 kg dry.
  • Mars Orbiter Mission: ISRO says it carried 850 kg of fuel.

Why so much? Rockets such as PSLV and GSLV often leave satellites in a stretched transfer orbit; NVS-02, for example, was placed in one by GSLV-F15. The satellite then burns its own propellant to climb to its final orbit, and keeps some to stay there for years. Kalpana-1's launch, PSLV-C4 on 12 September 2002, was PSLV's seventh flight and the first time it put a satellite into this kind of transfer orbit.

Why it matters

A rocket's capacity is quoted for the launch mass. So every kilogram of propellant a satellite needs is a kilogram that cannot be payload. That is the main reason ISRO is moving towards electric propulsion: it says the mass saved could allow more transponders on communication satellites. In March 2025 it finished a 1,000-hour test of a 300 mN xenon plasma thruster, which it plans to fly on its Technology Demonstration Satellite, TDS-01.

GSAT-19, at 3,136 kg, was the heaviest satellite launched from Indian soil when it flew in June 2017.

See it live

Check the altitude of any NavIC or GSAT satellite: most of the propellant counted in its launch mass was spent climbing from a low perigee to that height. Open the ISRO satellite tracker

Key facts

  • Kalpana-1: 1,060 kg lift-off, 498 kg dry.
  • IRNSS (I-1K bus): 1,425 kg lift-off, 600 kg dry.
  • Mars Orbiter Mission carried 850 kg of fuel.
  • GSAT-19: 3,136 kg — the heaviest satellite launched from India when it flew in 2017.

Go deeper

The link between the two masses is the rocket equation:

Δv = v_e × ln(m_launch ÷ m_dry)

It tells you how much total velocity change the satellite can make on its own propellant.

Kalpana-1 (ISRO masses), assuming a bipropellant exhaust speed of v_e ≈ 2,940 m/s (Isp ≈ 300 s, within NASA's 150–310 s band for chemical mono- and bipropellants):

m_launch ÷ m_dry = 1,060 ÷ 498 = 2.13, so ln 2.13 = 0.755

Δv ≈ 2,940 × 0.755 ≈ 2.2 km/s

IRNSS:

1,425 ÷ 600 = 2.375, ln 2.375 = 0.865

Δv ≈ 2,940 × 0.865 ≈ 2.5 km/s

Propellant fraction:

  • Kalpana-1: (1,060 − 498) ÷ 1,060 ≈ 53 percent.
  • IRNSS: (1,425 − 600) ÷ 1,425 ≈ 58 percent.

This is the budget for climbing out of the transfer orbit, correcting inclination and holding station for the design life. Because Δv depends on the logarithm of the mass ratio, each extra km/s costs more propellant than the last: to double Δv you must square the mass ratio.

With electric propulsion at v_e ≈ 17,600 m/s (Isp ≈ 1,800 s), the same 2.5 km/s needs a mass ratio of only e^(2,500 ÷ 17,600) = e^0.142 ≈ 1.15 — about 13 percent propellant instead of 58.

Check yourself

Kalpana-1 had a lift-off mass of 1,060 kg and a dry mass of 498 kg. How much propellant did it carry?

1,060 − 498 = 562 kg, more than half its launch mass.

Why do geostationary satellites carry so much propellant?

Rockets usually leave them in a transfer orbit, so they must burn their own propellant to reach geostationary orbit and then to keep station for years.

Define dry mass.

The mass of a spacecraft without propellant — its structure, systems and payload.

Sources

  1. KALPANA-1 — ISRO
  2. PSLV-C4 / KALPANA-1 — ISRO
  3. IRNSS — U R Rao Satellite Centre (URSC)
  4. Mars Orbiter Mission — ISRO
  5. GSLV-F15 / NVS-02 Mission (status update) — ISRO
  6. Space India, January–June 2017 (MOM eclipse manoeuvre; GSAT-9; GSAT-19) — ISRO
  7. ISRO successfully completes 1000 hrs life test of Stationary Plasma Thruster — ISRO
  8. State-of-the-Art of Small Spacecraft Technology — 4.0 In-Space Propulsion — NASA
  9. METSAT 1 / Kalpana 1 — Gunter's Space Page